WIRELOCK钢绳树脂
Wirelock是一种独特的浇铸索节用树脂，至今已有近50年的历史，拥有卓越的声誉与品质保证。用Wirelock浇铸的索节坚固安全，广泛的用于海洋系泊系统、起重机索具、采矿索具、以及其它建筑工程，其中Wirelock是各海洋系泊的浇铸树脂。Wirelock是个通过挪威船级社证明书2.5“海洋系泊钢丝绳”自1995年的标准（现为挪威船级社DNV-OS-E304的标准-DNV Offshore Standards ，DNV-OS-E304 Offshore Mooring Steel Wire Ropes）。它也同时获得劳氏船级社的认证（Lloyd＇S Approval）和美国航运局的型式认可（ABS TYPE AppROVAL）
优势：
不需加热，不需酸处理
?无有熔金属
?无需长时间冷却/消除步骤
?无需在索节桶体内进行钢丝退火
?无需担心温度的影响
?索节桶体内无钢丝绳润滑油的丢失
?无需特别的存放要求
?无需昂贵的设备
?可达到100%的功效
?提高疲劳寿命
?极端高温环境下也可以使用
?可在现场浇铸索节的程序
得到劳氏船级社和挪威船级社的认证
Wirelock使用方法：
第一步：扎头
用软铁丝将钢丝绳或绳股按图示捆扎。
第二步：开绳头
1． 将绳股及钢芯从绳头开始打开至绑铁丝处。
2．将其中所有的纤维芯去除。
3．将每绳股及绳芯的每一根钢丝都完全打开，开至绑铁丝处。
4．从打开的扫帚头处清除所有塑料物质。
第三步：清洗
1． 在超声波清洗机中清洗打开的绳头或
2． 用刷子等在三氯乙烷中清洗。
3． 将索节筒体清理干净。
第四步：索节的安放
1.将索节移动至钢丝绳扫帚头的位置，使索节筒口到达钢丝绳头的位置或达到如图所示的
小嵌入长度。
2.垂直固定住索节和钢丝绳，保证其轴对齐。
3.注意：不可用大于和和适合钢丝绳直径的索节。
第五步：封索节
将索节底部用灰泥或粘土封住以防WIRELOCK渗漏。
第六步：WIRELOCK套装
1.WIRELOCK套装是预先度量好的，每套由两罐组成，1罐为树脂，1罐为复合颗粒。
2.整套使用—两罐物质必须完全混合，不可一种有剩余。
3.每一个罐上都有其上架时间，切不可使用过期产品。
第七步：混合和灌注
1.将WIRELOCK在华氏48到110度的温度内混合。
2.将树脂全部注入已装有颗粒的容器中，用平桨搅拌两分钟使之完全混合。
3.混合后立即将混合物沿索节一侧筒壁缓缓倒于索节中。
第八步：硬化
1.WIRELOCK将在华氏65到75度的环境中经大约15分钟凝固。
2.WIRELOCK凝固后，索节必须在垂直状态下再静置10分钟。
3.索节可在60分钟后使用。
4.不可通过加热加速其凝固。
第九步：再润滑
根据需要将钢丝绳再润滑
第十步：
装配后的索具应在有时间时进行测试。
WIRELOCK is the original cold socketing compound for use with wire ropes.
Developed and manufactured in the UK by Millfield Enterprises, under ISO 9001: 2015 accreditation WIRELOCK has a trusted track record spanning over 50 years.
WIRELOCK is the best socketing solution for safety, dependability and unparalleled fatigue performance.
10 key product features
1. WIRELOCK? has a trusted proven track record spanning over 50 years.
WIRELOCK? is the original easy to use cold socketing compound produced in the UK by its founders Millfield Enterprises (Manufacturing) Ltd and has a traceable track record, starting with its use in UK coal mines from 1963.
2. WIRELOCK? has required no reformulation since it’s conception 1963.
Used across five different industrial sectors WIRELOCK’s safety and dependability have remained constant.
3. WIRELOCK? is quality assured.
Manufactured under ISO9001 2015 accreditation the quality of WIRELOCK? never varies. WIRELOCK? meets the requirements of ISO 17558 and DNV-OS-E304 and has Type Approval from ABS, DNV and LLOYDS.
4. WIRELOCK? is packaged to ensure a quality product every pour.
WIRELOCK? is packaged securely in easy to use recyclable tin kits. Styrene, which is a major component of any polyester resin system, is one of the world’s ‘great escape’ artists and we found that only two things contain it – glass and tin cans. Glass is subject to breakage so we use tin cans to ensure the product life is kept as long as possible.
Over the past 15 years we have explored the option of plastic/metal laminated pouches but none of them are impervious to Styrene, (on opening any container holding a polyester resin kit packaged in pouches the smell of Styrene is evident). It is very important to ensure the Styrene does not escape as this causes the resin to thicken and age. The result is that WIRELOCK? is packed in tins with a shelf life of 18 months when stored correctly in a cool, dry place.
WIRELOCK’s tin packaging is 100 percent recyclable. Even tins containing any unwanted cured product can be recycled by tapping out the inert residue in the can. The tin can then be recycled and the remaining inert product disposed of correctly.
The tin packaging also offers versatility onsite. Kits up to 500cc can be mixed in the original packaging and should a pouring lip be required this can be simply created using pliers – see training aid film at www.wirelock.com. For larger kit sizes we recommend the use of clean, reusable, vessels made of metal, polythene or polypropylene. WIRELOCK? does not supply plastic buckets or plastic-coated funnels in recognition of the increasing global impact of plastic waste on the environment.
5. WIRELOCK? offers a range of kit sizes varying in viscosity to ensure the best results for projects large and small:
The 100cc and 250cc kits are of a lower viscosity than the bigger kits as they are intended for use with small sockets and ‘hairy’ ropes.
500cc up to 8,000cc are all the same viscosity.
Kits above 8000cc are termed High Volume WIRELOCK? (supplied automatically). High Volume kits are more viscous and are formulated to withstand the high temperatures reached during the curing of these big kits, greatly reducing any risk of heat stress cracking within the cone.
6. WIRELOCK? is easy to mix.
Each kit comes with just two components. Simply add all the resin to all the granular compound provided and mix vigorously for two (2) minutes. A clear colour change to green/blue indicates it is ready to pour. NB. The liquid should always be poured onto the granular compound to minimise any air-borne powder/dusting. Please note any dusting is not toxic. The peroxide used in WIRELOCK? is the same chemical used to bleach flour to make white bread and used in acne and haemorrhoid creams. Dust/ powder inhalation of any kind in any environment should always be avoided and, therefore, WIRELOCK? users must wear a dust mask/ fume filter during the mixing process of the WIRELOCK? socketing system.
7. WIRELOCK? gives fast reliable results.
The wire rope can be put into service one (1) hour after the material in the socket has gelled and a successful scratch test has been completed. Whenever possible the assembly should be proof loaded.
8. WIRELOCK? offers unrivalled technical experience.
At WIRELOCK? we know resins and curing systems but, in addition, we know ropes and all aspects of rope terminations so our Technical Service is unrivalled and it comes as a part of WIRELOCK’s customer service. Full Technical data manual and training aid film available by clicking here or email us info@wirelock.com
9. WIRELOCK? has developed a number of WIRELOCK? variants to meet customer requirements.
These are:
WIRELOCK? SLING specifically designed for terminating Flemish Eye slings in a metal sleeve.
PARALOCK? is for fibre rope terminations.
Umbilical Terminations – We work with a number of offshore operators of R.O.V.’s and diving bells, helping them to develop their own umbilical terminations with both wire and fibre strain members. The kits for these terminations can be customised from a viscosity and gel time perspective to suit the application.
10. WIRELOCK? quite simply offers the best socketing solution for safety, dependability and unparalled fatigue performance.
This is across five industrial sectors – namely bridges, structures, mining, offshore and general engineering.